How To Make Patio Cushion Covers

By Admin | January 13, 2024

How to Craft Custom Patio Cushion Covers

Enhance the comfort and style of your outdoor oasis by creating your own custom patio cushion covers. This cost-effective and rewarding project is perfect for both beginners and seasoned sewers alike. With a few simple steps, you can transform your patio cushions into vibrant and durable additions to your backyard decor.

Essential Materials

Before you begin, gather the following materials:

  • Cushions to be covered
  • Outdoor fabric (approximately 1.5 times the surface area of the cushion)
  • Matching thread
  • Scissors
  • Measuring tape or ruler
  • Sewing machine or needle and thread
  • Zipper (optional, for easy removal)

Step 1: Measure and Cut the Fabric

Measure the length, width, and thickness of the cushion. Multiply the length and width by 2 and add the thickness to get the dimensions of the fabric rectangle you need to cut. For example, for a cushion measuring 20 inches long, 16 inches wide, and 4 inches thick, you would cut fabric measuring 56 inches long and 36 inches wide.

Step 2: Create the Side Panels

Fold the fabric in half lengthwise and sew the two raw edges together using a 1-inch seam allowance. This will create two side panels.

Step 3: Top and Bottom Panels

For the top and bottom panels, cut two rectangles of fabric to the same length as the side panels and 2.5 inches wider than the height of the cushion (e.g., 22.5 inches for a 4-inch thick cushion). Fold the top edge of each panel down by 1 inch and press. This will create a hem for inserting the zipper later.

Step 4: Assemble the Cushion Cover

Place the side panels inside the top and bottom panels, with the right sides facing each other. Pin all around and sew the panels together using a 1-inch seam allowance. Leave a small opening (approximately 6 inches) on one of the side seams for turning.

Step 5: Insert the Zipper (Optional)

If desired, insert a zipper into the opening left in the side seam. Sew the zipper in place following the manufacturer's instructions.

Step 6: Turn and Finalize

Turn the cushion cover right side out through the opening left in the side seam. Hand-stitch the opening closed or sew it shut using the sewing machine. Your custom patio cushion cover is now complete.

Tips for Success

  • Use a heavy-duty fabric for durability, such as canvas or Sunbrella.
  • Reinforce the seams by double-sewing or using a zigzag stitch.
  • Add piping or trim for a decorative touch.
  • Consider adding ties or buttons to secure the cover to the cushion.
  • Store the cushion covers indoors during inclement weather to extend their lifespan.


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